Car headlights are not only crucial for safe driving at night but
also play a significant role in enhancing the overall aesthetic
appeal of a vehicle. These complex optical devices are exposed to a
wide range of temperature and humidity conditions during their
lifespan, which can affect their performance, durability, and
lifespan. Our remote - controlled automotive temperature humidity
test chamber for car headlights is a specialized solution designed
to meet the unique testing requirements of the automotive lighting
industry. This advanced chamber allows manufacturers, quality
control teams, and researchers to subject car headlights to various
temperature and humidity conditions, simulate real - world
scenarios, and ensure the reliability and performance of these
essential automotive components.
One of the most significant features of this test chamber is its
remote - controlled operation. Through a dedicated mobile
application or a web - based interface, users can remotely control
all aspects of the test chamber, including temperature, humidity,
and test duration. This provides unparalleled convenience,
especially when the test chamber is located in a different physical
location or when continuous monitoring and adjustment are required.
The remote - control feature also enables multiple users to access
and manage the test chamber simultaneously, facilitating seamless
collaboration between different teams involved in the testing
process.
The test chamber is equipped with state - of - the - art
temperature and humidity control systems that offer exceptional
precision. The temperature can be accurately adjusted within a wide
range, typically from - 70°C to 150°C, with a precision of ±0.5°C.
Humidity levels can be controlled from 10% to 95% relative humidity
(RH), with a precision of ±3% RH. This high - level precision
ensures that car headlights are tested under exacting conditions,
mimicking the diverse environmental scenarios they may encounter in
different geographical locations and weather conditions.
To accurately evaluate the performance of car headlights under real
- world conditions, the test chamber offers a variety of real -
world scenario simulation options. It can replicate the temperature
and humidity changes a headlight might experience during a day -
night cycle, a long - distance journey, or extreme weather
conditions such as heatwaves, cold snaps, or heavy rain. Custom -
programmed test sequences can also be created to mimic specific
usage patterns and environmental conditions, allowing for a more
comprehensive understanding of how car headlights perform in
different situations.
The test chamber supports multiple test modes to meet different
testing requirements. In addition to steady - state testing, where
the temperature and humidity are held constant for a specified
period, it also offers cyclic testing, where the temperature and
humidity are repeatedly cycled through a predefined range. This
helps in evaluating the long - term durability and performance of
car headlights under changing environmental conditions. The ability
to switch between different test modes allows for a more flexible
and thorough testing process.
A high - resolution monitoring and data logging system is
integrated into the test chamber. Real - time sensors continuously
monitor the temperature, humidity, and other relevant parameters,
such as light output, color temperature, and beam pattern. The data
is logged at high frequencies and can be accessed and analyzed
through the remote - control interface. This detailed data provides
valuable insights into the performance of car headlights during the
test, enabling manufacturers to identify potential issues, optimize
the design, and improve the quality of their products.
Despite its advanced features, the test chamber is designed to be
compact and space - saving. Its relatively small footprint makes it
suitable for installation in laboratories, production facilities,
or quality control departments with limited space. The interior of
the chamber is efficiently organized to accommodate different types
and sizes of car headlights, ensuring optimal use of the available
space.
Safety is a top priority in the design of the test chamber. It is
equipped with a comprehensive set of safety features, including
over - temperature and over - humidity protection, fire suppression
systems, and emergency stop buttons. These safety features ensure
the protection of the car headlights being tested, the testing
equipment, and the personnel. In case of any abnormal conditions,
the safety systems will automatically activate to prevent damage
and potential hazards.
| Model | THC-225 | THC-408 | THC-800 | THC-1000 |
| Inside dimension(W x D x H) mm | 50 x 75 x 60 | 60 x 85 x 80 | 100 x 100 x 80 | 100 x 100 x 100 |
| Outside dimension(W x D x H) mm | 75 x 165 x 170 | 85 x 175 x 190 | 125 x 190 x 190 | 125 x 190 x 210 |
| Internal material | #304 Stainless Steel |
| External material | Powder coated #304 Stainless Steel |
| Temperature range | + 150℃~ - 70 ℃ |
| Humidity range | 5% ~ 98% R. H |
| Temperature resolution ℃ | 0.01 |
| Humidity resolution % R. H. | 0.1 |
| Temperature stability ℃ | ±0.3 |
| Humidity stability % R. H. | ±2 |
| High temperature ℃ | 100 | 100 | 100 | 100 |
| Heating time (min) | 20 | 30 | 30 | 30 |
| Low temperature | 0, -40, -70 | 0, -40, -70 | 0, -40, -70 | 0, -40, -70 |
| Cooling time (min) | 20, 50, 70 | 20, 50, 70 | 20, 50, 70 | 20, 50, 70 |
| Air circulation system | Mechanical convection system |
| Cooling system | Imported compressor, fin evaporator, gas condenser |
| Heating system | Sus304 Stainless steel High-speed heater |
| Humidification system | Steam Generator |
| Humidification water supply | Reservoir, Sensor-controller solenoid valve, recovery-recycle
system |
| Controller | Touch panel |
| Electrical power requirements | Please contact us for requirements of specific models |
| Safety device | Circuit system load protection, compressor load protection, control
system load protection, humidifier load protection, overtemperature
load protection, fault warning light |
By subjecting car headlights to precise and controlled temperature
and humidity conditions, manufacturers can identify and address
potential performance issues early in the design and development
process. This allows for the optimization of headlight components,
such as bulbs, reflectors, and lenses, to ensure they perform at
their best under different environmental conditions. The ability to
simulate real - world scenarios helps in improving the light
output, beam pattern, and color temperature of the headlights,
resulting in better visibility and enhanced safety for drivers.
Testing car headlights in a controlled environment helps
manufacturers evaluate the durability of different components and
materials. The chamber's ability to replicate extreme temperature
and humidity conditions allows for the identification of parts that
may be prone to wear, corrosion, or failure over time. By
addressing these issues before mass production, manufacturers can
improve the long - term durability of their headlights, reducing
the need for frequent replacements and maintenance.
The automotive industry is subject to various international and
national regulations regarding headlight performance and safety
under different environmental conditions. Our test chamber enables
manufacturers to conduct the necessary tests to ensure compliance
with these regulations. By providing accurate and reliable test
data, manufacturers can obtain the required certifications and
approvals, facilitating the sale of their vehicles in different
markets around the world.
Early detection of potential problems through comprehensive testing
in the test chamber can save manufacturers significant costs. By
identifying and fixing issues before mass production, manufacturers
can avoid costly product recalls, warranty claims, and customer
dissatisfaction. The remote - controlled operation of the test
chamber also allows for more efficient testing, reducing the need
for on - site personnel and minimizing testing time. Additionally,
the compact design of the test chamber helps in saving space and
reducing installation costs.
For research and development teams in the automotive lighting
industry, the test chamber provides a valuable tool for exploring
new technologies and materials. The ability to precisely control
the temperature and humidity allows for in - depth studies of how
these factors affect the performance of new headlight components,
such as LED arrays, smart lighting systems, and advanced lens
materials. This can lead to the development of innovative solutions
and the improvement of existing technologies, giving automotive
manufacturers a competitive edge in the market.
During the development of new car headlight models, manufacturers
use the test chamber to evaluate the performance of prototypes
under various temperature and humidity conditions. This includes
testing the light output, beam pattern, color temperature, and
durability of the headlights. The test results are used to make
design improvements and ensure that the final product meets the
desired performance and quality standards.
In the manufacturing process, the test chamber is used for quality
control purposes. A sample of car headlights from each production
batch is tested in the chamber to ensure that they meet the
specified quality standards. The precise control of temperature and
humidity allows for accurate evaluation of the headlights'
performance, and any issues can be identified and addressed before
the products are shipped to the market.
The test chamber can also be used to test individual headlight
components, such as bulbs, reflectors, and lenses. Manufacturers
can subject these components to extreme temperature and humidity
conditions to evaluate their performance and reliability. This
helps in selecting the best components for use in the headlights
and ensuring that they will function properly in different
environments.
To ensure compliance with international and national regulations,
manufacturers use the test chamber to conduct regulatory compliance
testing on car headlights. This includes testing the headlights'
performance under different temperature and humidity conditions to
meet the required standards for light output, beam pattern, and
color temperature. The test chamber provides a controlled
environment for accurate and reliable testing, enabling
manufacturers to obtain the necessary certifications and approvals.
Our remote - controlled automotive temperature humidity test
chamber for car headlights is an essential tool for the automotive
lighting industry. With its remote - controlled operation, precise
temperature and humidity control, real - world scenario simulation,
multiple test modes, high - resolution monitoring and data logging,
compact design, and safety features, it provides a comprehensive
and reliable platform for testing, evaluating, and improving car
headlight performance. Whether it's for new headlight development,
quality control, component testing, or regulatory compliance
testing, this test chamber is a valuable asset for automotive
manufacturers, quality control teams, and researchers. Contact us
today to learn more about how our product can meet your car
headlight testing needs.
