In the automotive industry, the durability and performance of interior and exterior parts are crucial for both functionality and aesthetics. Our Custom Two - Zone Thermal Shock Test Chamber is a specialized solution designed to meet the unique testing requirements of these automotive components. This advanced chamber allows for the precise simulation of extreme temperature variations in two distinct zones, enabling manufacturers to evaluate how interior and exterior parts will perform under the harsh thermal conditions they may encounter in real - world driving scenarios.
The chamber's two - zone design offers independent and highly accurate temperature control. Zone 1 can replicate cold environments, with a temperature range typically from - 40°C to 0°C, maintaining an accuracy of ± 0.5°C. Zone 2 is dedicated to simulating hot conditions, covering a range from 50°C to 150°C, also with an accuracy of ± 0.5°C. This precise control ensures that automotive interior and exterior parts can be tested under a wide variety of temperature conditions, mirroring the extreme temperatures experienced in different climates and vehicle operating situations.
One of the chamber's most significant advantages is its ability to achieve rapid thermal transitions between the two zones. In as little as 3 - 5 seconds, it can switch from a low - temperature state in Zone 1 to a high - temperature state in Zone 2, and vice versa. This feature closely mimics the sudden temperature changes that automotive parts may undergo, such as when a vehicle moves from a cold, shaded area into direct sunlight or when it enters a heated garage after driving in cold weather. The quick transition time is essential for detecting potential failures in parts due to thermal stress, such as warping, cracking, or delamination.
We understand that different automotive interior and exterior parts have unique thermal requirements. Therefore, our chamber offers fully customizable test profiles. Manufacturers can program specific temperature cycles, dwell times, and transition rates for each zone based on the part's material, design, and intended use. For example, exterior parts like bumpers and hoods may require more intense and extended temperature cycles to simulate long - term exposure to sunlight and temperature fluctuations, while interior parts such as dashboard components may need a different profile to account for the relatively more stable temperature inside the vehicle.
With a spacious interior, the chamber can accommodate a wide range of automotive interior and exterior parts, from small trim pieces to large body panels. The standard chamber capacities range from 49 liters to 1000 liters, and can be customized to meet specific customer needs. This allows manufacturers to test multiple parts simultaneously or large - scale assemblies, improving testing efficiency and reducing costs. Whether it's testing a set of door handles or a complete front grille, the large chamber capacity provides the flexibility needed for comprehensive testing.
Built with high - quality materials and advanced engineering, the thermal shock test chamber is designed to withstand the rigors of continuous use in an automotive testing environment. The exterior is made of corrosion - resistant materials that can endure exposure to various chemicals and environmental elements. The internal components, including heating, cooling, and control systems, are carefully selected for their durability and reliability. This robust construction ensures consistent test results over time and reduces the need for frequent maintenance.
The chamber is equipped with a user - friendly interface that simplifies the testing process. The intuitive touch - screen control panel allows operators to easily set up test parameters for each zone, start and stop tests, and monitor real - time temperature data. The interface also provides access to historical test data, enabling users to analyze trends and make informed decisions about product design and quality improvement. Additionally, the chamber is equipped with comprehensive safety features, such as over - temperature protection, leakage protection, and emergency stop buttons, ensuring the safety of operators and the integrity of the testing equipment.
| Model | TSC-49-3 | TSC-80-3 | TSC-150-3 | TSC-216-3 | TSC-512-3 | TSC-1000-3 |
| Inside dimension(W x D x H) mm | 40 x 35 x 35 | 50 x 40 x 40 | 65x 50 x 50 | 60 x 60 x 60 | 80 x 80 x 80 | 100 x 100 x 100 |
| Outside dimension(W x D x H) mm | 128x 190 x 167 | 138 x 196 x 172 | 149 x 192 x 200 | 158 x 220 x 195 | 180 x 240 x 210 | 220 x 240x 220 |
| Internal material | #304 Stainless Steel |
| External material | Powder coated #304 Stainless Steel |
| High temperature range | 60 ℃ ~ 200 ℃ |
| Low temperature range | 0 ℃ ~ -70 ℃ |
| Test temperature range | 60 ℃ ~ 180 ℃ / 0 ℃ ~ -70 ℃ |
| Temperature recovery time | 1-5min |
| Temperature stability ℃ | ±2 |
| Cylinder switching time | 10s |
| High temperature ℃ | 150 | 150 | 150 | 150 | 150 | 150 |
| Heating time (min) | 20 | 30 | 30 | 30 | 30 | 30 |
| Low temperature | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 |
| Cooling time (min) | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 |
| Air circulation system | Mechanical convection system |
| Cooling system | Imported compressor, fin evaporator, gas condenser |
| Heating system | Fin heating system |
| Humidification system | Steam Generator |
| Humidification water supply | Reservoir, Sensor-controller solenoid valve, recovery-recycle system |
| Controller | Touch panel |
| Electrical power requirements | 3 phase 380V 50/60 Hz |
| Safety device | Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light |
By subjecting automotive interior and exterior parts to realistic thermal shock tests, manufacturers can identify potential weaknesses in material selection, design, and manufacturing processes. This allows for timely adjustments, resulting in parts that are more resistant to thermal stress, have better dimensional stability, and maintain their appearance and functionality over time. Higher - quality parts lead to increased customer satisfaction and a better - performing vehicle overall.
Early detection of issues through thermal shock testing can save manufacturers significant costs. By identifying and addressing problems before mass production, companies can avoid expensive rework, recalls, and warranty claims. The ability to test multiple parts simultaneously in the large - capacity chamber also reduces testing time and costs, improving the overall efficiency of the product development process.
The automotive industry is subject to various international and national standards regarding the performance and safety of interior and exterior parts. Our two - zone thermal shock test chamber helps manufacturers ensure that their products meet these standards. By conducting comprehensive tests, companies can demonstrate compliance, which is essential for market access and building trust with customers and regulatory authorities.
In a highly competitive automotive market, offering parts that can withstand extreme temperature conditions gives manufacturers a competitive edge. By using our custom two - zone thermal shock test chamber to conduct thorough testing, companies can differentiate their products from competitors and showcase their commitment to quality. Customers are more likely to choose vehicles with durable interior and exterior parts, which can lead to increased market share and brand loyalty.
- Bumpers: Test bumpers to ensure they can withstand impacts and maintain their shape and color under different temperature conditions. Thermal stress can cause bumpers to become brittle or lose their finish, and these tests help identify potential issues.
- Hoods and Trunk Lids: Evaluate the performance of hoods and trunk lids to ensure they can open and close smoothly in extreme temperatures. Thermal expansion and contraction can affect the fit and functionality of these parts.
- Headlights and Taillights: Test the durability of headlights and taillights, including the lens material and electrical components, to ensure they can function properly in hot and cold weather.
- Dashboard Components: Test dashboard panels, instrument clusters, and control buttons to ensure they remain functional and aesthetically pleasing in the relatively stable but still variable temperature environment inside the vehicle.
- Seats and Trim: Evaluate the materials used in seats and interior trim, such as leather, fabric, and plastic, to ensure they do not fade, crack, or deform under different temperature conditions.
- Door Panels: Test door panels to ensure they can withstand the normal wear and tear of opening and closing, as well as temperature changes, without developing squeaks or rattles.
Our Custom Two - Zone Thermal Shock Test Chamber for automotive interior and exterior parts is a sophisticated and reliable testing solution. With its advanced features, precise control, and user - friendly design, it provides automotive manufacturers with a valuable tool to enhance product quality, reduce costs, meet industry standards, and gain a competitive advantage. If you are interested in ensuring the durability and performance of your automotive interior and exterior parts, please contact us. Our team of experts is ready to assist you in choosing the right chamber configuration and providing comprehensive support throughout the testing process.
